• I have a 2008 mazda 3 with 2.3 litre and 4 wheel disk brakes. Changing the rear brake pads and turning rotors. I have the brake fluid cap off but still cannot compress the caliper. Any suggestions ple read more.
• AVAILABLE BREMBO® BRAKES Brembo®35 is one of the leading names in high-performance brake components, and their brakes are a perfect match for GR Supra. Standard on GR Supra 3.0 Premium, 4-piston Brembo® front brake calipers work in tandem with two-piece 348-mm vented disc rotors to provide firm, predictable and consistent braking force.

NOTE: If any work is done on the brake system or if air is suspected in the brake lines, bleed the system of air.

The parking brake cable is a thin, steel cable that connects the parking brake lever to the parking brake shoes. It is located underneath the car. When you pull the lever, this cable enables the parking brake shoes to press against the rotor or the drum, creating the friction that keeps the car from rolling.

CAUTION: Do not let brake fluid remain on a painted surface. Wash it off immediately.

1. FILL BRAKE RESERVOIRS WITH BRAKE FLUID

Check the reservoir after bleeding each wheel. Add fluid, if necessary.

2. BLEED MASTER CYLINDER

NOTE: If the master cylinder was disassembled or if the reservoir tank becomes empty, bleed the air from the master cylinder.

(a) Disconnect the brake tubes from the master cylinder.

(b) Depress the brake pedal and hold It.

(c) Block off the outlet plug with your finger, and release the brake pedal.

BEGIN BLEEDING AIR FROM BRAKE CYLINDER WITH LONGEST HYDRAULIC LINE

CONNECT VINYL TUBE TO BRAKE CYLINDER BLEEDER PLUG

Insert other end of the tube in a half-full container of brake fluid.

(a) Slowly pump the brake pedal several times.

(b) While having an assistant press on the pedal, loosen the bleeder plug until fluid starts to runout Then close the bleeder plug.

(c) Repeat this procedure until there are no more air bubbles in the fluid.

Bleeder plug tightening torque:

REPEAT PROCEDURE FOR EACH WHEEL

CHECK AND ADJUSTMENT OF PARKING BRAKE

1. CHECK THAT PARKING BRAKE LEVER TRAVEL IS CORRECT

Pull the parking brake fever all the way up, and count the notches of lever travel.

Parking brake lever travel at 20 kg (44.1 lb, 196 N):

5-8 clicks

If incorrect, adjust the parking brake.

2. IF NECESSARY, ADJUST PARKING BRAKE

NOTE: Before adjusting the parking brake, make sure that the rear brake shoe clearance has been adjusted.

For shoe clearance adjustment, see step 10 on page BR-3&

(a) Remove the rear console box.

(b) Loosen the lock nut and turn the adjusting screw until the travel is correct.

(c) Tighten the lock nut and install the console box.

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COMPONENTS

OVERHAUL

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.

1. REMOVE REAR WHEEL

2. SEPARATE REAR DISC BRAKE CALIPER ASSY LH

(a) Remove the 2 bolts and separate the rear disc brake caliper assy LH.

HINT: Do not disconnect the flexible hose from the disc brake caliper assy LH.

3. REMOVE REAR DISC

(a) Release the parking brake, and remove the rear disc.

HINT: If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.

(b) Place machmarks on the rear disc and the axle hub.

(c) Remove the rear disc.

4. INSPECT BRAKE DISC INSIDE DIAMETER

(a) Using a brake drum gauge or equivalent tool, measure the inside diameter of the rear disc.

Standard inside diameter: 190 mm (7.480 in.) Maximum inside diameter: 191 mm (7.520 in.)

If the inside diameter exceeds the maximum, replace the brake disc.

5. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Using needle-nose pliers, remove the 2 parking brake shoe return tension springs No.1.

6. REMOVE PARKING BRAKE SHOE STRUT LH

(a) Remove the parking brake shoe strut LH and the parking brake shoe strut compression spring.

7. REMOVE PARKING BRAKE SHOE ASSY LH NO.1

(a) Remove the parking brake shoe hold down spring cup No.1, parking brake shoe hold down spring and parking brake shoe hold down spring cup No.2.

(b) FF: Remove the parking brake shoe hold down spring pin No.1.

(c) Disconnect the parking brake shoe return spring No.2 and remove the parking brake shoe assy LH No.1.

8. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET

(a) Remove the parking brake shoe adjusting screw set.

(b) Remove the parking brake shoe return tension spring No.2.

9. REMOVE PARKING BRAKE SHOE ASSY LH NO.2

(a) Remove the parking brake shoe hold down spring cup No.1, parking brake shoe hold down spring, parking brake shoe hold down spring cup No.2 and parking brake shoe hold down spring pin No.2.

(b) Remove the parking brake shoe assy LH No.2.

(c) Using needle-nose pliers, disconnect the parking brake cable No.3 from the parking brake cable shoe lever.

NOTICE: Be careful not to damage parking brake cable No.3.

10. SEPARATE SPEED SENSOR REAR LH (4WD DRIVE TYPE) (SEE PAGE 30-60 )

11. REMOVE REAR AXLE SHAFT LH NUT (4WD DRIVE TYPE) (SEE PAGE 30-60 )

SST 09930-00010

12. REMOVE REAR AXLE HUB & BEARING ASSY LH (4WD DRIVE TYPE) (SEE PAGE 30-60 )

13. REMOVE PARKING BRAKE SHOE HOLD DOWN SPRING PIN (4WD DRIVE TYPE)

(a) Remove the parking brake shoe hold down spring pin No.1.

14. REMOVE PARKING BRAKE SHOE TYPE C WASHER

(a) Using a screwdriver, remove the C-washer.

(b) Remove the shim and parking brake shoe lever from parking brake shoe assy LH No.2.

15. INSPECT PARKING BRAKE SHOE LINING THICKNESS

(a) Using a ruler, measure the thickness of the shoe lining.

Standard thickness: 2.5 mm (0.098 in.) Minimum thickness: 1.0 mm (0.039 in.)

If the lining thickness is less than or equal to the minimum, or if there is severe or uneven wear, replace the brake shoe.

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16. INSPECT BRAKE DISC AND PARKING BRAKE SHOE LINING FOR PROPER CONTACT

(a) Apply chalk to the inside surface of the disc, then grind down the brake shoe lining to fit disc.

If the contact between the brake disc and the shoe lining is improper, repair it using a brake shoe grinder or replace the brake shoe assembly.

17. INSTALL PARKING BRAKE SHOE TYPE C WASHER

(a) Using a feeler gauge, measure the clearance.

Standard clearance: Less than 0.35 mm (0.014 in.)

If the clearance is not within the specifications, replace the shim with one of the correct size.

(b) Using pliers, install the parking brake shoe lever LH and the shim with a new C-washer.

18. APPLY HIGH TEMPERATURE GREASE

(a) Apply high temperature grease to the shaded parts shown in the illustration of the backing plate which make contact with the shoe.

19. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN (4WD DRIVE TYPE)

(a) Install the parking brake shoe hold down spring pin No.1.

20. INSTALL REAR AXLE HUB & BEARING ASSY LH (4WD DRIVE TYPE) (SEE PAGE 30-60 )

21. INSTALL REAR AXLE SHAFT LH NUT (4WD DRIVE TYPE) (SEE PAGE 30-60 )

22. INSTALL SPEED SENSOR REAR LH (4WD DRIVE TYPE) (SEE PAGE 30-60 )

23. INSTALL PARKING BRAKE SHOE ASSY LH NO.2

(a) Using needle-nose pliers, connect the parking brake cable No.3 to the parking brake cable shoe lever.

NOTICE: Be careful not to damage the parking brake cable No.3.

(b) Install the parking brake shoe assy LH No.2 with the parking brake shoe hold down spring, parking brake shoe hold down spring cup No.1, parking brake shoe hold down spring cup No.2 and parking brake shoe hold down spring pin No.2.

24. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

(a) Apply high temperature grease to the parking brake shoe adjusting bolt and piece.

(b) Attach the parking brake shoe return tension spring No.2 to parking brake shoe assy LH No.1 and parking brake shoe assy LH No.2.

(c) Attach the parking brake shoe adjusting screw set to the parking brake shoe assy LH No.1 and parking brake shoe assy LH No.2.

25. INSTALL PARKING BRAKE SHOE ASSY LH NO.1

(a) FF: Install the parking brake shoe hold down spring pin No.1.

(b) Install the parking brake shoe assy LH No.1 with the parking brake shoe hold down spring, parking brake shoe hold down spring cup No.2, parking brake shoe hold down spring cup No.2.

26. INSTALL PARKING BRAKE SHOE STRUT LH

(a) Attach the parking brake shoe strut LH and the parking brake shoe strut compression spring to parking brake shoe assy LH No.2 and parking brake shoe assy LH No.1.

27. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING

(a) Using needle-nose pliers, install the 2 return tension springs No.1 as shown in the illustration.

HINT: First install the front side spring then the rear side spring.

28. CHECK PARKING BRAKE INSTALLATION

(a) Check that each part is installed properly.

NOTICE: There should be no oil or grease on the friction surface of the shoe lining and disc

Supra Remove Rear Parking Brakes Bleeder

29. INSPECT BEARING BACKLASH (4WD DRIVE TYPE) (SEE PAGE 30-3 )

30. INSPECT AXLE HUB DEVIATION (4WD DRIVE TYPE) (SEE PAGE 30-3 )

31. INSTALL REAR DISC

(a) Aligning the matchmarks, install the rear disc.

32. ADJUST PARKING BRAKE SHOE CLEARANCE

(a) Temporarily install the hub nuts.

(b) Remove the hole plug, turn the adjuster and expand the shoes until the disc locks.

(c) Contract the shoe adjuster until the disc rotates smoothly.

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Standard : Return 8 notches (d) Check that the shoe has no brake drag.

(e) Install the hole plug.

33. CONNECT REAR DISC BRAKE CALIPER ASSY LH

(a) Install the rear disc brake caliper assy LH with the 2 bolts.

Torque: 78 NVm (800 kgfVcm, 58 ftVlbf)

34. INSTALL REAR WHEEL

Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)

35. INSPECT PARKING BRAKE PEDAL TRAVEL (SEE PAGE 33-2 )

36. ADJUST PARKING BRAKE PEDAL TRAVEL (SEE PAGE 33-2 )

Supra Rear End

37. CHECK ABS SPEED SENSOR SIGNAL (4WD DRIVE TYPE) (SEE PAGE 05-765 )

Supra Remove Rear Parking Brakes Master Cylinder

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